Author Topic: Tech Advice for paint, GRP & Carbon Fibre  (Read 3707 times)

raptorman

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #15 on: July 10, 2010, 06:56:23 PM »
The next thing myself & Iain (the Baldy) done was to warm up the CF with the heat gun, gently & slowly, ensuring that the CF did get to hot.  Start shaping the CF around the outside of the seat unit, this will give you a rough shape.  We then used making tape to hold the CF in shape, using the heat gun to warm up where cooling has taken place.  Allow the CF to cool, I use a panel beaters dolly and gently smooth over.  This effectively cools down the CF quicker & becomes ridged.



Take note how the piece up toward the front is under the seat tray.





« Last Edit: July 10, 2010, 07:00:02 PM by raptorman »
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raptorman

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #16 on: July 11, 2010, 09:22:35 AM »
Now the CF has cooled, its is more ridged.  I start trimming back the excess material but leaving enough to over-lap inside the seat unit. I have done the tray so that the seat unit will slide over the tray from the rear.  The slight tension in the tray will pull the seat unit and I could get away with using no fixings between the tray & seat unit.



Once we had got the shape right & both seat unit & tray were a good fit.  I removed the seat unit & place a square sheet of CF in the tray & applied the resin.  This is to strengthen the tray & it it is now possible to mount the ECU.









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raptorman

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #17 on: July 11, 2010, 10:34:31 AM »
This job took approx. 1 & 1/2 hours to complete.
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shooey

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #18 on: July 14, 2010, 03:01:25 PM »
Can you buy CF sheets from Halfords ??

I can see a couple of winter projects  :LOL

What do you do to make he cf smooth. Do you use any lacquer ??

I know these questions maybe a bit lame but never done anything like this  :thumbsup: :thumbsup:

raptorman

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #19 on: July 14, 2010, 04:10:00 PM »
Can you buy CF sheets from Halfords ??

I can see a couple of winter projects  :LOL

What do you do to make he cf smooth. Do you use any lacquer ??

I know these questions maybe a bit lame but never done anything like this  :thumbsup: :thumbsup:

Your questions are not lame,  I am here to help any member that requires some advice.

Unfortunately, Halfords don't sell CF.  It is also extremely expensive. You can buy it on Fleebay. I also have a very large stock, which I do sell on to those who want some.

As you can see in the next couple of photo's, it is nice & shineeeeee, compared previous posts.  I achieved this by flatting back the resin, then I applied a coat of Epoxy resin to strengthen the tray.  I then flatted that back & applied 1 & 1/2 coats of Lechler Mega-Lack, which is equivalent to 4 coats of medium solids lacquer and expensive but is very cost effective.





Here is how I have to rectify the problem with the belly pan, for the scrutes.  The belly pan has to be able to hold half the amount of oil that is in the engine.  I have a cut out for the side stand which has now been ditched & I need fill in that are to allow the belly pan to be within the regulations for racing.



These are the materials used.



Lay the CF on a polished flat board and apply the mixed resin.





Once cured, pull away the CF sheet but be gentle, use plastic filler spreaders as wedges to lift the sheet.



I now have a fairly flexible piece of CF, to bend & shape.



« Last Edit: July 14, 2010, 04:13:38 PM by raptorman »
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raptorman

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #20 on: July 15, 2010, 03:10:03 PM »
I buy aircraft high grade Carbon Fibre that has been rejected due to flaws. The cost of this is usual about £94-00 per square metre for 2x2 twirl 200 gsm but I can get it for £25-00 to £35-00 per sqaure metre.


Edited....     £20-00 to £35-00
« Last Edit: July 15, 2010, 03:56:22 PM by raptorman »
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raptorman

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #21 on: July 15, 2010, 05:13:50 PM »
next job is to make a pair of CF exhaust hangers.
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MR.S7

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #22 on: November 06, 2010, 12:00:09 AM »

raptorman

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #23 on: November 20, 2010, 03:19:49 PM »
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Sheepy

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #24 on: November 20, 2010, 04:08:35 PM »
I buy aircraft high grade Carbon Fibre that has been rejected due to flaws. The cost of this is usual about £94-00 per square metre for 2x2 twirl 200 gsm but I can get it for £25-00 to £35-00 per sqaure metre.


Edited....     £20-00 to £35-00

Hmmmm...  what can I make????? 

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mark2488

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Re: Tech Advice for paint, GRP & Carbon Fibre
« Reply #25 on: June 20, 2011, 10:44:16 PM »
a very cool post  :thumbsup: however id rather pay you to do any work i may want in the future  :thumbsup: hahaha actually ive just posted a question about where to buy carbon fairings please look at my post, also once i have them i will be getting the Hm plant paint job which i already have ill post a pic soon but with the black paint as i want the carbon to show through what would be the best laquer to use on thm for my bike cos it does get chipped to fk as soon lads i ride with keep riding through the shìt lol and stoning me although i cant get riding close hahahaha  :rotflmao: cheers mate  :thumbsup: ....
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