Author Topic: ZZR600 REVAMP  (Read 4597 times)

Shivan87

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ZZR600 REVAMP
« on: February 27, 2011, 10:50:45 PM »
So tomorrow i'm taking the plunge and beginning all the hard work over the next couple of months to get my zzr looking sexy.
  Having ridden it through 2 winters and now having my own car again i'm determined to get the bike back to its former glory and only bringing it out in sunny weather. Tomorrow i'll post pics of the bike as is but here is a list of what i plan on doing, giving myself a May deadline;
1. Strip bodywork and prep for painting- clean the bike while fairings are off
2. Full service including valve clearances (with help from my trusty haines manual)
3. Fabricate a tailpiece/undertray which incorporates side panels and allows me to keep original seat
4. Paint/fit the bodywork and replace all fairing screws with shiny new ones
5. Fit C.F exhausts, zx9r master cylinder and braided hoses
6. Fit Hagon Progressive fork springs and Rear shock
7. Get rid of the heated grips and fit renthal racing ones
8. Take it for a ride and demolish them embarassing chicken strips!

Having never sprayed bike fairings before I'm doing a practice run on a battered suzuki fairing that made contact with a certain wild animal when a certain forum member took a disliking to it and crashed head on into it  :005_sbiggrin:

I'll post regular pics of my progress (or lack of) for your entertainment and if anyone has any tips on what i'm doing or spot something amiss i could do better then let me know!

Kermittheflyingbog

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Re: ZZR600 REVAMP
« Reply #1 on: February 27, 2011, 11:10:13 PM »
pictures  :thumbsup:

Shivan87

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Re: ZZR600 REVAMP
« Reply #2 on: February 27, 2011, 11:14:15 PM »
By lunch time tomorrow promise :thumbsup:

Sheepy

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Re: ZZR600 REVAMP
« Reply #3 on: February 28, 2011, 01:56:38 PM »
defo fit a new rear shock, the standard one was dire  :thumbsup:

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brfc7

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Re: ZZR600 REVAMP
« Reply #4 on: February 28, 2011, 05:29:18 PM »

rotax81

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Re: ZZR600 REVAMP
« Reply #5 on: February 28, 2011, 05:34:49 PM »
 :rotflmao:

failed miserably  :giggle

Shivan87

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Re: ZZR600 REVAMP
« Reply #6 on: February 28, 2011, 10:50:17 PM »
In my defence the weather was shite and i'd forgotten that i was meant to be at work for a "consultation meeting" basically got told i got till september ro find meself a new job lol :banghead

shooey

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Re: ZZR600 REVAMP
« Reply #7 on: February 28, 2011, 11:29:53 PM »
Thats shite news Simon, gutted for ya  :down :down for your woes. Hope you find a new job soon  :thumbsup:

rotax81

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Re: ZZR600 REVAMP
« Reply #8 on: March 01, 2011, 12:06:35 AM »
shìt news but september is 6 months away, i will keep my eyes and ears open  :thumbsup:

Biff

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Re: ZZR600 REVAMP
« Reply #9 on: March 01, 2011, 06:57:00 AM »
Might get the bike pics by then :thumbsup: :rotflmao:

Best of luck securing a new job BTW :thumbsup: :thumbsup:

Shivan87

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Re: ZZR600 REVAMP
« Reply #10 on: March 01, 2011, 09:30:45 AM »
Pics of bike as is;


Shivan87

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Re: ZZR600 REVAMP
« Reply #11 on: March 01, 2011, 09:32:16 AM »
better view;

Shivan87

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Re: ZZR600 REVAMP
« Reply #12 on: March 01, 2011, 09:34:53 AM »
Minging crappy master cylincder soon to be replaced (then sold on ebay);

Shivan87

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Re: ZZR600 REVAMP
« Reply #13 on: March 01, 2011, 11:12:54 PM »
Heres what i did today; stripped the bike, only gotta take rear panels and tank off, as you can see the brakes, forks and wheels need attention before bike is reassembled!
  Lots of time needed spending on the bike me reckons!

Sheepy

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Re: ZZR600 REVAMP
« Reply #14 on: March 02, 2011, 03:56:44 PM »
Looks a good project,

fit a radial master cylinder from a K5 gixxer onwards will improve the brakes no end....

Rotax is the chap to ask about mods as he did a fat bints ZX6R F3 rebuild   :LOL

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